Course announcements

  • This course provides an in-depth functional overview of the SAP S/4HAN Manufacturing for Production Engineering and Operations (PEO) solution. PEO bridges the gap between product engineering and production operations by converting the product design into production process design which is the basis for production order management and shop floor execution. Course participants will gain the knowledge and skills necessary to configure the engineering and production data that is required to build a product, control the product lifecycle, track changes and analyze the impact of those changes.
  • During the course participants will work in the environment where various SAP applications seamlessly work together. They will use VEMP to convert the design driven EBOM structure into a manufacturing, built- sequence driven MBOM structure. They will use the Manufacturing Change Records to orchestrate the whole production engineering process and keep track of all changes made to manufacturing objects. Finally, they will create version-controlled shop floor routings to define information needed for production planning, production costing, and shop floor execution, including work instructions, inspection characteristics, qualifications, PRTs, buyoffs, etc.
  • Participants will run the production execution process using responsiv role-specific and self-adjusting UIs for production operators to track serialized parts, collect product and process information, interactively work with work instructions and 3D models to identify required components, and experience change alerts that will provide just in time alerts to recent changes to the production process or product structures.

Goals

  • Manufacturing engineering
  • Create EBOMs in S/4HANA
  • Handover EBOM to MBOM using VEMP
  • Explain the definition and create various planning scopes
  • Define Model/Unit effectivity for BOM, routing and production order
  • Define major assemblies and installation kit structures
  • User project system to maintain WBS networks with relationship to installation order
  • Create MBOMs with effectivity values and ref. points and assign them to network activities
  • Run MRP for planned order
  • Convert planned order to production order
  • Create several installation orders for different model units
  • Release order – SFI for IK created and linked to MA’s SFI
  • Explain version management concept
  • Introduce an engineering change
  • Explain the concept of change record
  • Analyze change impact on various objects

Audience

  • Solution Consultants
  • Project Leaders
  • Project Team Members
  • System integrators who setup and operate PEO in a business network

Prerequisites

Essential

  • Basic knowledge of manufacturing life cycle

Recommended

  • SAP ERP (MM, PP, QM modules)

Course based on software release

  • S/4HANA 1809 FPS01 (with enabled PEO functions)
  • Visual Enterprise Planer (VEMP)
  • SAP 3D Visual Enterprise Generator 9.0 FP06 MP1
  • SAP 3D Visual Enterprise Viewer 9.0 FP06 MP1

Content

  • Manufacturing engineering
  • Create EBOMs in S/4HANA
  • Handover EBOM to MBOM using VEMP
  • Explain the definition and create various planning scopes
  • Define Model/Unit effectivity for BOM, routing and production order
  • Define major assemblies and installation kit structures
  • User project system to maintain WBS networks with relationship to installation order
  • Create MBOMs with effectivity values and ref. points and assign them to network activities
  • Run MRP for planned order
  • Convert planned order to production order
  • Create several installation orders for different model units
  • Release order – SFI for IK created and linked to MA’s SFI
  • Explain version management concept
  • Introduce an engineering change
  • Explain the concept of change record
  • Analyze change impact on various objects
  • Manufacturing Process Planning
  • Understand the concept of operation activities in S/4HANA Mfg for PEO
  • Define qualifications to be checked during the execution of production process
  • Understand the meaning of buyoff and define buyoff items in S/4HANA for PEO
  • Define shop-floor routing with various assignments to operation activities, such as inspection characteristics, qualifications, buyoffs, etc.
  • Allocate components with reference to 3D modes
  • Configure in-line work instructions with embedded data collection for the shop floor processes
  • Use standard texts for work instructions
  • Understand how to create any order and simultaneous groups of operation activities for production execution
  • Define reason codes and reason code groups for operator´s actions
  • Explain the concept of status and action schema (SAS) and use custom-defined SASes in the shop floor routing
  • Explain the concept of action type handlers
  • Extended production operations
  • Learn how work can be distributed between production operators
  • Learn how to start work using personal work queues and other apps
  • Track serialized products and collect data about them using role- specific UIs for production operators
  • View work instruction with embedded references to 3D model, components and inspection characteristic tables
  • Use in-line work instructions with embedded data collection capability to record component and quality information
  • Record defects during production process
  • Track labor actions
  • Production monitoring
  • View and analyze as-built and genealogy details about serialized product
  • Use extended action log report to derive additional details about time and reason for an action